Film Wrapped Wire
Film Wrapped Wire is a high-quality electrical wire widely used in various industries for its excellent insulation properties and durability. Our product meets strict industry standards and is designed for long-term reliability in demanding applications.
Product Specifications
- Material: High-grade copper conductor with high-temperature resistant film insulation
- Temperature Range: -40°C to +200°C continuous operation
- Voltage Rating: Up to 600V AC/DC
- Insulation Thickness: 0.15mm to 0.5mm (customizable)
- Conductor Options: Solid or stranded copper
- AWG Sizes Available: 10 AWG to 30 AWG
- Certifications: UL, CSA, RoHS compliant
Technical Data Table
| AWG Size | Conductor Diameter (mm) | Overall Diameter (mm) | Max Resistance (Ω/km) | Current Rating (A) |
|---|---|---|---|---|
| 10 | 2.59 | 3.50 | 3.28 | 40 |
| 12 | 2.05 | 2.80 | 5.21 | 25 |
| 16 | 1.29 | 1.90 | 13.2 | 10 |
| 20 | 0.81 | 1.30 | 33.3 | 5 |
| 24 | 0.51 | 0.90 | 84.2 | 2.1 |
Film Wrapped Wire FAQ
Q: What are the primary advantages of using Film Wrapped Wire?
A: Film Wrapped Wire offers superior electrical insulation, excellent heat resistance, and mechanical protection. The thin but durable film insulation allows for compact designs while maintaining high performance. It's particularly beneficial in high-temperature environments where traditional PVC insulation would degrade.
Q: Can Film Wrapped Wire be used in outdoor applications?
A: Yes, our Film Wrapped Wire is UV resistant and suitable for outdoor use when properly installed in appropriate conduit or protective covering. The insulation material is designed to withstand various environmental conditions including moisture, dust, and temperature fluctuations.
Applications
- Motor and transformer windings
- Industrial heating elements
- Automotive electrical systems
- Aerospace wiring harnesses
- Medical equipment
- High-temperature sensors
Film Wrapped Wire FAQ
Q: How does Film Wrapped Wire compare to traditional enameled wire?
A: Film Wrapped Wire typically offers better mechanical protection and higher temperature resistance compared to standard enameled wire. The film insulation is more uniform and provides superior dielectric strength. While enameled wire might be more cost-effective for some applications, Film Wrapped Wire excels in demanding environments requiring enhanced performance characteristics.
Packaging Options
| Package Type | Length | Diameter Range | Weight Capacity |
|---|---|---|---|
| Spools | 100m to 5000m | 10AWG to 30AWG | Up to 50kg |
| Reels | 1000m to 10000m | 10AWG to 24AWG | Up to 150kg |
| Cut Lengths | Custom lengths | All sizes | N/A |
Customization Options
- Custom colors for insulation
- Specialized film materials (PTFE, PI, etc.)
- Printed identification markings
- Special conductor alloys
- Custom packaging and labeling
Film Wrapped Wire FAQ
Q: What maintenance does Film Wrapped Wire require?
A: Film Wrapped Wire is virtually maintenance-free under normal operating conditions. Periodic visual inspections are recommended to check for any physical damage or excessive wear. The wire should be kept clean and free from oil or chemical contamination that might degrade the insulation over time. Proper installation following manufacturer guidelines will ensure optimal performance throughout the wire's service life.
Quality Assurance
Our Film Wrapped Wire undergoes rigorous quality control tests including:
- Dielectric withstand voltage testing
- Insulation resistance measurement
- Conductor resistance verification
- Thermal aging tests
- Mechanical abrasion resistance testing
- Chemical resistance evaluation